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The material selection platform
Cosmetics Ingredients
The material selection platform
Cosmetics Ingredients
Online Course

Coil Coatings: Reducing Surface Defects, Material Usage & Costs

On-Demand Course

Recorded on Aug 1, 2019

Preserve your coil coating margins by reducing surface defects, rework and rejects with proactive management of viscosity via automated temp. control.

Michael R. Bonner will help you eliminate edge-to-edge & head-to-tail variations, so that your coil coating process is stable over the entire run and repeatable from run-to-run, achieving color consistency & film uniformity.

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Read the full Course Outline

Presented By:
Michael R Bonner

Length: 30 min

Course Type: Technology
Level: Intermediate

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Package includes:

.wmv Courses Recording, Presentation Slides & Transcript of Q&A session

Why should you view this course?

Over-capacitated coil coating marketplace = very high competition & razor thin margins! And with increased customer demands for better quality & longer warranties at low cost, day to day operations have become more difficult. To improve your cost margins, you must improve accuracy and speed, while reducing material usage, rejects and rework. Find out how you can achieve this by taking the course with Michael R. Bonner, who will help you:

  1. Achieve color consistency and coating film uniformity with proactive management of viscosity via automated temperature control

  2. Improve your cost margins by reducing material usage, rejects and rework/defects (film & solvent based)

  3. Meet your customers’ demands (driving pre-coated materials into new applications...) by establishing consistent and repeatable deposition pattern

  4. Enhance accuracy & save time with operator-free automated temperature control system
Coil Coatings

Who should view this course?

Coaters, Coil coating Personnel, Managers of Process Engineering, Coating Marketers looking to eliminate edge to edge variations & improve product quality

This course would be useful for captive coaters and toll coaters alike, along with coaters of steel, aluminum, and other substrates.
 

Course Outline

  • The intractable relationship between temperature and viscosity
  • The sources of temperature variation in the coil coating process
  • Measuring and analyzing temperature variation in the coil coating process
  • The impact of viscosity variations on film build and cure
  • Correcting the thermal profile and eliminating temperature-based viscosity variations in the coil coating process
  • Reducing solvent usage through temperature control
  • Process Relationships
  • Recipe development and implementation
  • Steelscape: A case study in process optimization
  • 30 mins Q&A- Interact live/ ask questions directly from the expert !

Have a query ? Email us for any help !

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